Honda Power Unit Hardware & Software

All that has to do with the power train, gearbox, clutch, fuels and lubricants, etc. Generally the mechanical side of Formula One.
Joseki
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Re: Honda Power Unit

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Wazari wrote:I have specifically asked about the new wastegate for 2016 and was politely denied any answers with my understanding that McLaren does not want that information to go out before the official preview.
That's very interesting, maybe Prodromou is exploiting the new wastegate rules in some Red Bull-esque way. :idea:

GoranF1
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Re: Honda Power Unit

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Joseki wrote:
Wazari wrote:I have specifically asked about the new wastegate for 2016 and was politely denied any answers with my understanding that McLaren does not want that information to go out before the official preview.
That's very interesting, maybe Prodromou is exploiting the new wastegate rules in some Red Bull-esque way. :idea:

God i hope you are right!
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Blackout
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Re: Honda Power Unit

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223hp gain is very realistic. In 2015, Mclaren had no Kers and no Ters (because of the size zero concpet). In 2016 thet will use these hence the 160hp increase + the ICE progress.

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F1NAC
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Re: Honda Power Unit

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Blackout wrote:223hp gain is very realistic. In 2015, Mclaren had no Kers and no Ters (because of the size zero concpet). In 2016 thet will use these hence the 160hp increase + the ICE progress.
Why people tend to say that mclaren had no ERS at all. ?They had it! But not for 33 sec. If they didnt have ers at all they would be a lot down compared to others.

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Blackout
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Re: Honda Power Unit

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amho
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Re: Honda Power Unit

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bauc wrote:
godlameroso wrote:I think their low inertia compressor was stalling during mgu-h harvesting. Hence the distinctive sound of their engine.
Agreed, it will be interesting to hear the sound of the new engine and to make comparison with the old one.
Winter testing,please come sooner.
I don't think so, as we know so far that Honda has used a small size turbine-compressor so the turbine should work normally when mgh-h harvests energy.
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godlameroso
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Re: Honda Power Unit

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The turbine can work as well as it wants, but if you use a small compressor that's light and has little inertia, and your MGU-H is too powerful it can cause your low inertia compressor to partially stall, since they all rest on a common shaft. The MGU-H can be clutched, and I imagine all teams clutch it, otherwise the turbine would never work at all.

Now back to what I believe was Honda's mistake. They banked on a high speed compressor, only this compressor is very sensitive to velocity, the MGU-H puts a load on this compressor shaft because they're all linked. Not only does the MGU-H slow down the turbine, but also the compressor. This caused the compressor the partially stall when there was MGU-H harvesting going on, this reduced boost pressure, and efficiency, and also created more back pressure when the turbine was partially stalled causing less harvesting, and less engine power in a cascading effect. This explains why they couldn't fix the problem, they didn't have enough tokens to redesign the turbo compound setup. The way to go seems to make the compressor achieve maximum boost at as little rpm as possible, and relying heavily on the MGU-H to harvest. The trick is to have a compressor with a lot of inertia, and a turbine with as little inertia as possible. In other words, you need to select a turbo turbine combination that will load up the MGU-H as much as possible, while having great response, and not be sensitive to flow velocity change.

*If boost pressure is kept high, and engine efficiency is high, there will be more exhaust, hence more to feed the mgu-H, hence more power to the crankshaft without having to use ERS, via MGU-K, which allows you to even further minimize turbo lag via MGU-H(via ERS), and maintain boost pressure high along with engine efficiency. In a nice neat cycle.
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hurril
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Re: Honda Power Unit

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godlameroso wrote:The turbine can work as well as it wants, but if you use a small compressor that's light and has little inertia, and your MGU-H is too powerful it can cause your low inertia compressor to partially stall, since they all rest on a common shaft. The MGU-H can be clutched, and I imagine all teams clutch it, otherwise the turbine would never work at all.

Now back to what I believe was Honda's mistake. They banked on a high speed compressor, only this compressor is very sensitive to velocity, the MGU-H puts a load on this compressor shaft because they're all linked. Not only does the MGU-H slow down the turbine, but also the compressor. This caused the compressor the partially stall when there was MGU-H harvesting going on, this reduced boost pressure, and efficiency, and also created more back pressure when the turbine was partially stalled causing less harvesting, and less engine power in a cascading effect. This explains why they couldn't fix the problem, they didn't have enough tokens to redesign the turbo compound setup. The way to go seems to make the compressor achieve maximum boost at as little rpm as possible, and relying heavily on the MGU-H to harvest. The trick is to have a compressor with a lot of inertia, and a turbine with as little inertia as possible. In other words, you need to select a turbo turbine combination that will load up the MGU-H as much as possible, while having great response, and not be sensitive to flow velocity change.
The compressor and turbine being on the same shaft sort of makes their inertia... the same, no? Sure - you could reason about their inertias being different from a shaft vibration or resilience perspective but that would be it.

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nevill3
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Fabulous post godlameroso, that is the most succinct explanation of Honda's problems I have read this year. If what you surmise is correct I am sure Honda identified this early and have been working on a solution for the coming season for quite some time.

I am quite optimistic for the coming campaign, and posts like yours only add to my belief that last years performance issues will not be repeated this year.
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PlatinumZealot
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Re: Honda Power Unit

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Honda is smiling at the power gains right now. The real race engine won't be revealed until the second test so don't take stock into the first test!
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bill shoe
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Re: Honda Power Unit

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Godlameroso, I also have hurril's question-- I would think the overall inertia of everything on the shaft is what matters... Maybe I'm not understanding what you mean.

I also didn't understand the term "compressor stall". I figured turbo-compressor stall must occur when the turbine is spinning too fast for the intake air, and this seems opposite of your description of the MGU-H harvesting too strongly which would cause slow compressor speed. So I looked into types of compressor stalling and found this on Wikipedia which seems to match what you describe--
Axi-symmetric stall, more commonly known as compressor surge; or pressure surge, is a complete breakdown in compression resulting in a reversal of flow and the violent expulsion of previously compressed air out through the engine intake, due to the compressor's inability to continue working against the already-compressed air behind it.
https://en.wikipedia.org/wiki/Compressor_stall

Is this the type of stall you meant? I like your post, but I'm trying to wrap my brain around it. Thanks.

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godlameroso
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Re: Honda Power Unit

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bill shoe wrote:Godlameroso, I also have hurril's question-- I would think the overall inertia of everything on the shaft is what matters... Maybe I'm not understanding what you mean.

I also didn't understand the term "compressor stall". I figured turbo-compressor stall must occur when the turbine is spinning too fast for the intake air, and this seems opposite of your description of the MGU-H harvesting too strongly which would cause slow compressor speed. So I looked into types of compressor stalling and found this on Wikipedia which seems to match what you describe--
Axi-symmetric stall, more commonly known as compressor surge; or pressure surge, is a complete breakdown in compression resulting in a reversal of flow and the violent expulsion of previously compressed air out through the engine intake, due to the compressor's inability to continue working against the already-compressed air behind it.
https://en.wikipedia.org/wiki/Compressor_stall

Is this the type of stall you meant? I like your post, but I'm trying to wrap my brain around it. Thanks.
Partially, there's different types of stall some more severe than others.

Well the rules say that you can clutch the MGU-H, so you can effectively separate the compressor from the turbine, in which case minimizing turbine inertia will be beneficial, compressor inertia on the other hand is desirable somewhat. I'm not talking magnitudes more, but again, the proof is in the pudding. All the fast engines have big ol' compressors, and powerful mgu-h, and the turbine is relatively small.



This is particularly nasty compressor surge, but basically my point is that it's not as severe as this, that it's caused by having a turbo that needs to spin to high rpm to produce boost. When you apply mgu-h in generator mode, it slows down the compressor somewhat, all of a sudden you have a drop of boost, because the high speed turbo is far too sensitive to rpm. If they were able to use 170,000rpm I suspect it wouldn't have been a problem. But because the regulations limit turbo rpm to 125,000 rpm, and they have a small compressor that needs high rpm to create adequate boost pressure, limiting the speed with the MGU-H lowers boost more than a larger compressor with more inertia that's less sensitive to boost spikes due to shaft rpm variations.
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wuzak
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Re: Honda Power Unit

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godlameroso wrote:Well the rules say that you can clutch the MGU-H, so you can effectively separate the compressor from the turbine
No you can't. This has been discussed many times in the V6 engine thread - the MGUH can be separated from the turbo with a clutch, but the turbine compressor and connecting shaft system must rotate at the same speed at all times.


As regards to the sound of the Honda, for most of the season they used a log style exhaust which caused the different sound. As Mercedes did in 2014.

A change late in the 2015 season to tuned length exhausts made the Honda sound more like the others.

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Wazari
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Re: Honda Power Unit

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wuzak wrote: No you can't. This has been discussed many times in the V6 engine thread - the MGUH can be separated from the turbo with a clutch, but the turbine compressor and connecting shaft system must rotate at the same speed at all times.


As regards to the sound of the Honda, for most of the season they used a log style exhaust which caused the different sound. As Mercedes did in 2014.

A change late in the 2015 season to tuned length exhausts made the Honda sound more like the others.
I am glad someone brought this up. Another way to think about it is that the MGU-H can be disengaged from the compressor, but the compressor can not be disengaged from the turbine.
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gruntguru
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Re: Honda Power Unit

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godlameroso wrote:The turbine can work as well as it wants, but if you use a small compressor that's light and has little inertia, and your MGU-H is too powerful it can cause your low inertia compressor to partially stall, since they all rest on a common shaft. The MGU-H can be clutched, and I imagine all teams clutch it, otherwise the turbine would never work at all.

Now back to what I believe was Honda's mistake. They banked on a high speed compressor, only this compressor is very sensitive to velocity, the MGU-H puts a load on this compressor shaft because they're all linked. Not only does the MGU-H slow down the turbine, but also the compressor. This caused the compressor the partially stall when there was MGU-H harvesting going on, this reduced boost pressure, and efficiency, and also created more back pressure when the turbine was partially stalled causing less harvesting, and less engine power in a cascading effect. This explains why they couldn't fix the problem, they didn't have enough tokens to redesign the turbo compound setup. The way to go seems to make the compressor achieve maximum boost at as little rpm as possible, and relying heavily on the MGU-H to harvest. The trick is to have a compressor with a lot of inertia, and a turbine with as little inertia as possible. In other words, you need to select a turbo turbine combination that will load up the MGU-H as much as possible, while having great response, and not be sensitive to flow velocity change.

*If boost pressure is kept high, and engine efficiency is high, there will be more exhaust, hence more to feed the mgu-H, hence more power to the crankshaft without having to use ERS, via MGU-K, which allows you to even further minimize turbo lag via MGU-H(via ERS), and maintain boost pressure high along with engine efficiency. In a nice neat cycle.
You obviously know very little about turbochargers. Why assume the engineers at Honda know even less than you do?
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