Tommy Cookers wrote: ↑01 Jan 2026, 22:05
having thin steel combustion chambers
could liberate design from the constraints (eg 'CR-related) of ....
valve seats separate from the head
heads separate from the cylinders
Stewart Tresilian chose steel heads for a 'small & light' but very high power aero engine for R-R
didn't the late Bristol Hercules have (or need) steel heads ?
bronze heads had outstanding conductivity and hot-strength (but were heavy)
Integral valve seats are permitted. As for an integral head, at first glance it seemed like this would not be be permitted:
C5.1.4 Engines must have two intake and two exhaust valves per cylinder. Only reciprocating poppet valves with axial displacement mechanically actuated by the camshafts are permitted. The sealing interface between the moving valve component and the stationary engine component must be circular. The sealing surfaces on the stationary engine component must be either the Cylinder Head itself defined by 1C5.7.8 g), any coating on the Cylinder Head permitted by 1C5.6.2, or the conventional Inserts permitted by C5.1.7 a).
So you wouldn't be able to to make the cylinder heads integral with the crankcase. Although...
“Cylinder Liner”: A component installed into the crankcase whose primary function is to provide a
durable surface on which the piston and piston rings run. There must be only a single Cylinder Liner
per cylinder bore and the liner may also provide the sealing interface between the cylinder bore and
the cylinder head.
So rather than make the heads integral to the crankcase, you could instead make the cylinder liners integral with the head.
Increases manufacturing and assembly complexity. To what benefit? A seamless CC periphery, with perhaps some benefits as a pressure vessel. No gasket exposed to the CC. Opens up new assembly and fastening options with respect to the cam covers (where the chassis attachments are) and the crankcase (where the other chassis attachments are). If the cylinder liners are integrally cooled, the entire cylinder head & cylinder liner could share the same water jacket. Cost no object, it might be an interesting concept to study.
