PlatinumZealot wrote: ↑20 Feb 2018, 02:23
Tell me the alloy that you are thinking of for the pistons...
They go by different names depending on the supplier - I can't name any off the top of my head. I don't have any Mahle or FM catalogues at hand but the alloys I am talking about are low alloy (5% max or so ) powder metal steels Fe-Cu-C with trace Ni and Mo and ferritic/pearlitic structure. Normally they have some form of solid lubricant (since they are primarly used for valve seats) but of course those would not be needed in a piston.
Thermal conductivity is up to 50W/mK.
I'll have a look tomorrow at work.
Edit - found this:
http://www.gkngroup.com/hoeganaes/media ... Steels.pdf
It says that endurance strength for Fe-Cu-C alloys is about 130 MPa at room temperature. By comparison one of Mahle's strongest piston Al alloys (Mahle 142) has between 90-130 MPa endurance strength at room temperature dropping to as low as 30-50 MPa at 350 °C. I haven't found high temperature Fe-Cu-C properties but I bet it won't decrease anywhere near as much as Al.
Bear in mind though it needs to be about 3 times stronger than Al to be viable..