godlameroso wrote: ↑28 Mar 2017, 00:03
Mudflap wrote: ↑27 Mar 2017, 23:56
godlameroso wrote: ↑27 Mar 2017, 23:42
If you can reduce the mass or increase the stiffness you can cause a resonance shift, there are also hemholtz chambers that can cancel out the resonance. Wouldn't it be awesome if Honda can make the pre-chamber also be a hemholtz chamber so that it reduces harmonic vibrations and increases mixing turbulence at the same time?
Crevices knacker combustion...
My point was 10% increase in stiffness gives you less than 5% increase in frequency - that is if you somehow do it without adding any mass at all. Rule of thumb is 1.2 separation margin. Practically you're better off scrapping the engine and starting from scratch - just like Cosworth did with their inline 4 turbo.
How do they do it with a pre-chamber then? Ideally would you want to have the pre-chamber be partially formed by the piston and partially by the combustion chamber to minimize crevices? Honda's original CVCC was exactly a crevice with an auxillary intake valve. Also maybe that 5% is all that's needed to move the resonance from a frequency that damages things to a frequency where things can tolerate it.
Also scrapping the engine is probably going a bit far, cylinder head most likely yes, pistons, crank, sure, but I doubt the block itself needs any scrapping.
My reasoning that 5% may do the trick comes from this video
https://youtu.be/L5fVFA2sWt4
Ah yes ! the resonant frequency of a pipe can be changed easily - it's only given by the local speed of sound divided by its length, however:
A while ago we were trying to measure combustion pressures (200+ bar) in a petrol engine with a fairly standard DI setup. As the sensor could not cope with the high in-cylinder temperatures we installed it in a small cavity a few mm away from the combustion face and ended up with a high frequency content we could not really explain in all instrumented cylinders. What caused a lot of head-scratching was the fact that the laser torsional vibrometer was not picking up that frequency at all, so whatever it was it was not being passed on to the piston.
Quite embarrassingly it was just the pressure wave reflecting off the open end of the sensor cavity. The point is I am now fairly sure these 'local' excitations are not passed on to the piston even though the amplitudes were quite high.
Anyway, as we were now convinced that the frequency we were seeing was not important we filtered it out expecting to end up with a very smooth trace - just as predicted by the combustion guys. Wrong again - we still had fairly large amplitudes at a different frequency and these were actually being picked up by the vibrometer and were being very consistent cylinder to cylinder. We even placed the sensors very close to the combustion face knowing they'll get mangled in minutes just to confirm they weren't reading bollocks. I still have no clue what is causing those frequencies but they have existed to a certain extent on every engine we've ever instrumented, is just that in the past we would just average the traces over multiple cylinders and over several cycles and loose that content as it was artificially smoothed out.
As injectors became more advanced and variability decreased, the high frequency content became more 'repeatable' to the point we had to consider it for forced vibration calculations but I was never really given a concrete explanation on what was causing it - let alone how to alter it. Combustion simulations still produce pressure traces smooth as a baby's bum which means that designing the whole engine before you have single cylinder testing data is simply hopeless.