How to make a 106 fly

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Tom
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Joined: 13 Jan 2006, 00:24
Location: Bicester

How to make a 106 fly

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OK, here's the scenario, my mate has found himself a peugeot 106, we need to make this thing go fast but stay road legal. The idea is to turn up to a drag race or track day in a bog standard looking road car and beat everyone, or at least his mate who has a Toyota Starlet, some kind of special edition. I don't want to look like a boy racer, I just want this car to go really fast when it needs to and unfortunetly I'm out of ideas. Any hints should be helpful, any interesting products that you've tried and had work would be a bonus. Thanks.
Murphy's 9th Law of Technology:
Tell a man there are 300 million stars in the universe and he'll believe you. Tell him a bench has wet paint on it and he'll have to touch to be sure.

Carlos
Carlos
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Joined: 02 Sep 2006, 19:43
Location: Canada

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Rather Extreme - DIY Nitrous Oxide Injection -

http://www.diy-nitrous.fsnet.co.uk

manchild
manchild
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Joined: 03 Jun 2005, 10:54

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If it's for drag just buy (or borrow) short differential (or whole gearbox). If HP of 106 and Toyota are similar 106 will beat the *hit out of it. I think that's the cheapest option and least noticeable change on the car.

Octavarium
Octavarium
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Joined: 11 Jan 2007, 17:09

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A lot can be said for simply stripping down the car to its bare bones. It costs nothing and can save you a good 100 kilos once you've lost the passenger seat/trim/anything else you don't need!!

I'd also certainly suggest making sure the car/engine itself is running well and problem free before bothering with any upgrades.

Octavarium
Octavarium
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Joined: 11 Jan 2007, 17:09

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Actually on second thoughts, just change the venue for a proper track rather than a strip and get someone who can drive behind the wheel - 106's already fly round the corners imho!! 8)

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joseff
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Joined: 24 Sep 2002, 11:53

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Are you sure it's not a Starlet GT? I've been in a friend's really old starlet GT, installed a new turbo and a TRD tranny that limits top speed to 180km/h. Boy did it go like stink!

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Tom
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Joined: 13 Jan 2006, 00:24
Location: Bicester

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I'm told the Starlet isn't a turbo, but I'm not sure, it is a mid-90s Toyota after all and goes like a cat on fire.
The plans we've got so far are:
Full service, new oil, better petrol and some Red-x.
Nice wide tyres, probably a larger diameter then the originals.
Minor exhaust modifications.
Get Andrew to a few track days so he can learn to drive properly.
He wants to put in a strut brace but I'm not sure if that would make a difference.
Lower the weight, although he wants to keep the seats in so he can take passengers.
and the it'd-be-fun-but-its-probably-a-bad-idea thought up at 1:20 this morning:
homemade Nitrous Oxide (I'm pushing for this one)
run the thing on kerosene.
strap a pulse jet to the roof.

The way I see it this isn't F1 so we could do something a little bit radical here and not have stupid rules in the way. I'm not sure about our budet but Andrew seems confident he's got plenty.

Also I saw this. I've never heard of it before but it claims 35bhp increase. Sounds far fetched but they have a good idea I think. Any thoughts? http://www.turbonator.com/index.html?id ... erformance
Murphy's 9th Law of Technology:
Tell a man there are 300 million stars in the universe and he'll believe you. Tell him a bench has wet paint on it and he'll have to touch to be sure.

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Spyker MF1
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Joined: 04 Oct 2006, 20:49

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I'd suggest getting a jet engine or two(not massive ones, but of a large size) sticking it on something that can be lifted to above the height of the rear seats(people wouldn't expect jets if you suddemly pulled them out from the boot before the start) then running them at the same time as the engine :D
Best F1 games on the net for free check
http://batracer.com/ and
http://b3.f1managerpro.com/index.php

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Ciro Pabón
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Joined: 11 May 2005, 00:31

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From simple to not so simple, you can:

1. Take everything (not fixed to the car) out: spare tire, jack, carpets (at least the detachable ones), ashtrays, cigarrette lighter, windshield wipers. Empty the windshield water tank, or better yet, take it out (normally that's simple to do). Use the less amount of fuel possible. Clean all the dirt from under the car (use a high pressure hose) and wax it.

2. Then, try to remove things not-so-attached: radio, speakers, sun shades, rearview inner mirror (you won't need it!), glove compartment lid. Sometimes the rear seat can be easily extracted and repositioned after the race. If you remove the "fixed" carpets, go on and remove the rubber plugs in the floor (mark them!). Remove headrests (not the one of the pilot). Don't if you race with people on board (why would you? :shock:). If you are really mad (it's probable...), use lighter clothes, cut your hair, don't eat before the race, do as Kimi does (take a dump before the race). :lol:

3. For a short run, you could try to take the air filter out and recarburate. For a permanent fix, use a bigger air filter. Check if the "Turbonator" you propose gives you the same power increase: this could be the reason. I can hardly believe that gasoline could be more "vaporized" than what already is, but apparently you can return this gadget (be careful with the sending/handling charges, some people that sells by mail live on them).

4. Change the ECU EPROM chip. I have no idea if they are available for your friend's car, but they are cheap and easy to change.

5. Reprogram the ECU. Check here for an example about how to do it. Sometimes you can lease/borrow an EPROM reader/programmer. This takes time, some intuition and a lot of testing.

6. For a short run, take the exhaust pipe out. For a permanent fix, use bigger pipes. This should go higher in the list, but you can change the exhaust heads and/or the catalytic converter for a high-flow one.

7. Use an underdrive pullie (I'm not sure if this is the correct english name). There are crankshaft and alternator ones. They are bigger pulleys that reduce the drag of accesories. The alternator will run slower and may not charge the battery when the engine is on idle, so some people use only crankshaft ones. I've heard you can get 10 to 15 hp only on that (on large cars, like my GTO).

8. Get a tachometer. Shorten the shifting bar to make smaller movements when changing gears. Recalibrate the clutch and try to make the clutch movement as short as possible. Squeeeeeeeeze the throttle instead of pushing it... (well, I don't know how else to put it). Practice gear shifting. Practice. Practice. Take your times once and again.

I have a confession to make here: I sing while I drag-race, it gives me rythm to shift gears... You have to find a song for every car, timing is different: my old GTO "goes" with Boston's "Don't look back", my wife's Sentra has the gears "sinchronized" with Rolling Stones "Start me up". My age is notorious, isn't it? :oops: Actually, you can use any song: find the shifting points in it. In an unknown car, sometimes I use the third movement of the 9th Beethoven's Symphony (it has one beat per second rythm! I use my microwave clock to time myself: I try to hum or sing to figure out when it's going to beep. I can do it pretty well after many years, so I have a consistent rythm). Please, don't make jokes on me because of that or I won't tell you anything again. :lol: I think sometimes that driving "with" a car and dancing with a woman are similar. You breath 12 or 13 times per minute in these situations (I swear I do!): try to breath at the rythm of the curves (I'm talking about the curves of the track, not the curves of the women! :wink:). It's the same when you do weight-lifting, if you get my drift. Notice that when you turn the steering wheel you exhalate automatically and when you straighten it you inspire. In a kart, this twisting of the arms will shift your weight toward the front in curves (or the rear in straights) automatically, so you exhale on the entrance and inhale on the exit. End of confession.

9. Analyze the torque curve of your car and do some math. Some race simulators allow you to change the gears and try for the best combination. Try to do a simulation before following Manchild advice.

From here on, things get complicated. Definitely you won't do it for next weekend, but...

10. Use a high performance ignition system. You'll have to change the spark plug gap and put special cables.

11. Lower the car changing springs/shock absorbers to minimize weight shifting. If you were in a Corvette, you might want to lower only the rear end. Do some math (check the example of the Corvette acceleration and the resulting lack of grip at Brian Beckman's Physic of Racing). If you are "into it" you could borrow a Brembo card and height sensors (they are extremely affordable at this point of the list) and use your data like Ross Brawn would... :) At least, check camber/caster and alignment of driving axle or rear wheels. Check your wheel bearings and its lubrication. Check if your braking pads return completely, if you dismount the wheels and the car has drum brakes.

12. Get a new carburator (if the car is not injected). Check which one is better for your engine.

13. Change the head or the cams. You might find 4 valve heads as opposed to regular 2 valve heads. Look for used racing cams, sometimes you can get almost new ones (check them for wear).

14. Use a super/turbocharger (well, you asked).

15. Put an intercooler on the air entrance (idem). For a short run you can try to use an ice box (yes, a box with dry ice on the removed air filter: the dry ice vapors shouldn't leak into the air entrance to the carburetor/injector). I've seen (my friends are crazy) the air conditioning piping put on top of the carburator... :lol: Run the air conditioning before the race to cool the pipes and take the belt off the pulley for racing.

From this point onwards, check if suggestion number 18 is better (with an expert) or cheaper (check the price of parts and labor you can't do) than 16 and 17 together.

16. Change the piston rods for longer ones, or change the pistons for racing ones and use a higher octane gas (you'll increase the compression ratio). Check the actual compression pressure at each cylinder: if it is too low, don't: you risk blowing a cylinder seal ring.

17 Use bigger cylinders or rebore the block.

18. Buy a new engine.

19. Hire a proffesional driver (Villeneuve is out of work right now, for example... I'd recommend a latino, specially a colombian, they are tricky, but hey, you've to take what you get :))

20. Install a NOX system (this is the most expensive: you'll shorten your engine life). You'll have to change the fuel pipes (3/8" minimum) and the fuel pump for a high rate one: a NOX requires extra fuel to cope with the extra oxygen or you risk burning your engine. There are multiple plate systems (one injector of NOX per port) that give you three times the extra power, but they are expensive/complicated. You'll go from 100 hp for a single plate system to an extra 300-400 hp for a multiplate system.

Finally, mandatory things: RACE IN A TRACK. Check your insurance. Buckle up. Use a helmet, gloves, racing suit if you have them. TELL YOUR PARENTS (start with your dads, give them rope: let them talk about his crazy driving days for a while, ask for permission the next day, get them a couple of beers before asking, do it when he is happy ;)).

You might use all your lucky charms, if you have some, only if you really believe in them. Self-confidence equals efficiency. Don't invite your friends: you don't want to be thinking about their opinion. Invite them when you're sure you'll win (that day, you'll lose).

I don't have any more time (my lunch time is over) but I'm sure I'm forgetting something...
Last edited by Ciro Pabón on 12 Feb 2007, 21:22, edited 1 time in total.
Ciro

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Tom
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Joined: 13 Jan 2006, 00:24
Location: Bicester

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Thanks Ciro, I've thought about it alot during the day and I think the idea of a bigger engine is worth looking into (I'm sure I could find a decent 1.4+ in the scrappy) and luckily I'm not the driver. I don't know how good Andrew is, he might be a bit of a nut, but its my job to make the car surprise people one way or another. Theres alot in there to think about and honestly none of it is out of the question, even the jets coming out the boot, although even if we did get those working the G force would send al occupants into a blackout before we hit 120km/s.

Here's a thought. Will it make a difference if the fuel or air is warmer or cooler when it enters the engine? my guess is the warmer the better but I can't think of anything to back that theory up.
Murphy's 9th Law of Technology:
Tell a man there are 300 million stars in the universe and he'll believe you. Tell him a bench has wet paint on it and he'll have to touch to be sure.

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Ciro Pabón
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Joined: 11 May 2005, 00:31

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On the contrary, Tom: cooler air is denser. You wish hotter gasoline (some cars have a tube that takes hot water from the radiator and passes through the gasoline entrance to the carburator to heat it) to make it easier for it to vaporize, but you wish to have cooler air to put more oxygen into the cylinders.

The idea of the intercooler, the box ice or the contraption with the air conditioning is to take cooler air into the engine: it has more oxygen because it weights more per unit volume.

Another slight improvement is to take air in a cooler place of the engine, normally from the front of the engine compartment. We did a thread on that kind of intakes, I don't have much time to look for it, but I'm sure it exists in this forum. Part of the improvement the NOX gadget gives you it's because of the adiabatic expansion and cooling of the air.

You could also use a simple liquid oxygen bottle and fix it to the air intake. This will give you more oxygen per stroke. Of course, you'll need to carburate under "oxygen injection" conditions for the race to match the fuel to the oxygen, but I don't think is a really good idea: liquid oxygen and fuel are dangerous.

Even if you get a bigger engine, all these tricks should work on it, too. The bigger pulleys are effective and simple, for example.

I almost forgot this one: use the lighter lubricants you can (follow your car recommendations) but the multigrade oils normally used require heating of the engine for diminishing its viscosity. If you use a lighter/less dense grade of oil (not only in the engine, but also in differential and gearbox), you'll have less internal losses. The problem here is that you have to change oil in hotter weather, if you don't wish it to become too "thin".

Oh, and this one: there are "twin electrode" spark plugs. They work. I don't remember their brand name, but I'm sure they exist. I had them in a Mustang when I lived in USA. Anyway, I'm sure the experts in the forum will confirm or deny most of my amateur recommendations. I do it only for fun, not for a living, after all.
Ciro

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flynfrog
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Joined: 23 Mar 2006, 22:31

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http://www.ultimateresourceguides.com/turbo/index.html

i scored a good t30 turbo from a bone yard for $15

add some tubes and rejet the carbs and you could be making alot of power for next to nothing

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flynfrog
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Joined: 23 Mar 2006, 22:31

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http://www.turbomustangs.com/turbofaq.php

sorry wrong link

any way random turbo + try to make it run rich = fast car till splosin